Fiber composites since 1985

Lightweight construction with flax fibers: How to optimize your boat with sustainable materials

 SAN Core­cell und Ker­dyn Green PET bieten sie eine ide­ale Möglichkeit, um Struk­turen zu bauen, die höch­sten Anforderun­gen entsprechen. In diesem Artikel zeigen wir Ihnen, wie Sie Flachs­fas­er in Kom­bi­na­tion mit Kern­ma­te­ri­alien ein­set­zen kön­nen, um umwelt­be­wusster und gle­ichzeit­ig kosten­ef­fek­tiv­er zu bauen.

In boat­build­ing and oth­er indus­tries that rely on light­weight yet robust mate­ri­als, glass, car­bon and flax fibers play an impor­tant role. Com­bined with core mate­ri­als such as PVC, SAN Core­cell and Ker­dyn Green PET, they offer an ide­al way to build struc­tures that meet the most demand­ing require­ments. In this arti­cle, we will show you how you can use flax fiber in com­bi­na­tion with core mate­ri­als to build more envi­ron­men­tal­ly con­scious and at the same time more cost-effective.

How to build more environmentally conscious and at the same time more cost-effective by using flax fiber

Flax fiber is a sus­tain­able alter­na­tive to con­ven­tion­al fiber mate­ri­als such as glass and car­bon fibers. It is derived from the hemp plant and is biodegrad­able. Flax fiber is also extreme­ly light­weight and has high strength and stiff­ness. How­ev­er, it tends to be a bit more expen­sive than glass and car­bon fibers.

How­ev­er, when you com­bine flax fiber with core mate­ri­als, you can not only build more envi­ron­men­tal­ly con­scious, but also more cost-effec­tive. Flax fiber is com­pat­i­ble with all com­mon core mate­ri­als and can come in a vari­ety of thick­ness­es and sizes, depend­ing on your requirements.

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By com­bin­ing flax fiber with core mate­ri­als, you can save weight and costs with­out sac­ri­fic­ing qual­i­ty and per­for­mance. In addi­tion, using flax fiber improves the envi­ron­men­tal foot­print of your project.

It’s impor­tant to use high-qual­i­ty mate­ri­als to ensure that your boats can with­stand the chal­lenges on the water. At the same time, how­ev­er, it’s also impor­tant to keep the envi­ron­men­tal impact of your prod­ucts in mind. That’s where our ampli­Tex™ and pow­er­Ribs™ nat­ur­al fiber solu­tions come in.

These sus­tain­able fiber mate­ri­als not only offer envi­ron­men­tal­ly friend­ly alter­na­tives to tra­di­tion­al mate­ri­als such as glass and car­bon fibers, but also offer nov­el design pos­si­bil­i­ties and excel­lent vibra­tion damp­ing. Flax fibers used to make our solu­tions are biodegrad­able and have a CO2-neu­tral foot­print through­out their life­cy­cle. In addi­tion, ampli­Tex™ and pow­er­Ribs™ have sim­i­lar prop­er­ties to car­bon fibers and are com­pat­i­ble with all com­mon core mate­ri­als. This allows you to save weight and costs with­out sac­ri­fic­ing qual­i­ty and performance.

Thanks to our many years of expe­ri­ence in the devel­op­ment of nat­ur­al fiber solu­tions and coop­er­a­tion with our part­ners, we can offer you a wide range of prod­ucts suit­able for var­i­ous appli­ca­tions. Whether for boat build­ing, motor­sports or oth­er appli­ca­tions, our fiber solu­tions offer a sus­tain­able alter­na­tive to con­ven­tion­al materials.

AmpliTex: Advanced technology for high-quality composites

The Ampli­Tex™ range is a prod­uct range con­sist­ing of high-per­for­mance rein­forc­ing mate­ri­als made from nat­ur­al fibers. The use of flax fibers offers a num­ber of advan­tages over con­ven­tion­al rein­forc­ing mate­ri­als. High vibra­tion damp­ing, spe­cif­ic bend­ing stiff­ness and fatigue resis­tance are just some of the prop­er­ties that dis­tin­guish Ampli­Tex™. Ampli­Tex™ also sets new stan­dards in terms of design options, as nat­ur­al translu­cen­cy and radio­trans­paren­cy are pos­si­ble in addi­tion to dyeing.

The fab­rics in the Ampli­Tex™ range include var­i­ous weaves and are opti­mized for light­weight rein­force­ment. Thanks to excel­lent mechan­i­cal prop­er­ties and low envi­ron­men­tal impact, Ampli­Tex™ is extreme­ly ver­sa­tile. Whether in sports, auto­mo­tive, aero­space or marine appli­ca­tions, Ampli­Tex™ offers out­stand­ing per­for­mance. It is avail­able as a dry fiber or as a fin­ished lam­i­nate and can be used in a vari­ety of man­u­fac­tur­ing sce­nar­ios. Ther­mo­plas­tic for effi­cient pro­duc­tion in large-scale appli­ca­tions or ther­moset with vac­u­um infu­sion or RTM or as a fin­ished lam­i­nate in auto­clave or prepreg com­pres­sion mold­ing (PCM) for high-per­for­mance appli­ca­tions such as motor­sport bod­ies, aero­space or space applications.

Flax fiber qual­i­ty, yarn thick­ness and twist­ing are all high­ly engi­neered to achieve opti­mal mechan­i­cal prop­er­ties in the final com­pos­ite part. With its unique prop­er­ties and design options, Ampli­Tex™ is a good choice for those who demand the high­est stan­dards from their rein­forc­ing fabrics.

PowerRibs: Natural fiber reinforcement for high-performance applications

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Nature pro­vides us with amaz­ing solu­tions to pro­duce high-per­for­mance mate­ri­als even in the high-tech indus­try. One such solu­tion is pow­er­Ribs™, which is an extreme­ly light­weight but high-per­for­mance lat­tice made from nat­ur­al fiber rein­force­ment. Inspired by leaf veins, pow­er­Ribs™ gives a thin-walled shell max­i­mum resis­tance with min­i­mum weight. A 3D struc­ture on one side of the ele­ment allows less base mate­r­i­al to be used, reduc­ing cost, con­sump­tion and weight in production.

The result is impres­sive: a dou­bling of bend­ing stiff­ness and an improve­ment in vibra­tion damp­ing of up to 250%, while reduc­ing weight. The flax fiber qual­i­ty, yarn thick­ness and twist are all high­ly engi­neered for opti­mal mechan­i­cal prop­er­ties in the final com­pos­ite. The use of Euro­pean flax and con­tin­u­ous mon­i­tor­ing of the fiber blend ratio ensure con­sis­tent qual­i­ty over time.

When com­bined with ampli­Tex™ engi­neered fab­rics, the result is a com­plete nat­ur­al fiber lay­er that achieves the per­for­mance of car­bon fibers. pow­er­Ribs™ are also ide­al for rein­forc­ing car­bon fibers and glass fibers. Pow­er­Ribs™ not only offer improved per­for­mance, but also an envi­ron­men­tal­ly friend­ly solu­tion for the high-tech industry.

PowerRibs: Natural fiber reinforcement for high-performance applications

Flax fibers are a nat­ur­al fiber obtained from the stems of the hemp plant. They are often used as an alter­na­tive to syn­thet­ic fibers such as car­bon or glass fibers because they are biodegrad­able and have a low­er envi­ron­men­tal impact.

No, flax fiber is usu­al­ly not as strong as glass and car­bon fibers. How­ev­er, flax fiber has the advan­tage of being very light and stiff and has a high ener­gy absorp­tion capac­i­ty. In addi­tion, flax is a sus­tain­able alter­na­tive to glass and car­bon fibers because it is derived from a renew­able plant and there­fore has a low­er envi­ron­men­tal impact. Flax is there­fore ide­al for appli­ca­tions where weight reduc­tion and sus­tain­abil­i­ty play an impor­tant role.

Yes, flax fiber is com­pat­i­ble with all com­mon core materials.

Pow­er­Ribs are nat­ur­al fiber rein­force­ment. They are an extreme­ly light­weight, high-per­for­mance grid of nat­ur­al fiber rein­force­ment that cre­ates a 3D struc­ture on one side of the ele­ment. Pow­er­Ribs can triple the bend­ing stiff­ness, reduc­ing mate­r­i­al con­sump­tion and weight.

The Ampli­Tex range con­sists of extreme­ly light­weight, high-per­for­mance rein­force­ment fab­rics made from nat­ur­al fibers. They include dif­fer­ent weaves with lit­tle or no crimp and twist, opti­mized for light­weight rein­force­ment. Excel­lent mechan­i­cal prop­er­ties and low envi­ron­men­tal impact make Ampli­Tex rein­forc­ing fab­rics extreme­ly versatile.

Conclusion

Com­bin­ing flax fiber with core mate­ri­als such as PVC, SAN Core­cell and Ker­dyn Green PET offers an ide­al way to build more envi­ron­men­tal­ly con­scious and cost effec­tive. Flax fiber is a sus­tain­able alter­na­tive to tra­di­tion­al fiber mate­ri­als such as glass and car­bon fibers and offers high strength and stiff­ness. By using flax fiber, you can save weight and cost with­out sac­ri­fic­ing qual­i­ty and performance.

Using flax fiber in com­bi­na­tion with core mate­ri­als is a great way to build more envi­ron­men­tal­ly con­scious and cost effec­tive. Flax fiber offers high strength and stiff­ness and is com­pat­i­ble with all com­mon core mate­ri­als. Vis­it our online store now

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